Robotic Welding Services
BSG delivers high-volume, high-consistency robotic welding for repeatable steel and aluminium assemblies. Automated MIG/MAG and TIG welding cells across our certified Balkan network combine production speed with EN 1090 and ISO 3834 quality standards.
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Robotic Welding Capabilities
BSG provides automated welding for repeatable, high-volume production. Our certified network covers robotic MIG/MAG and TIG welding, backed by offline programming and simulation.
Robotic MIG/MAG Welding
High-speed automated MIG/MAG welding cells for structural steel and sheet metal assemblies, delivering consistent weld quality across large production runs.
Robotic TIG Welding
Automated TIG welding for stainless steel and aluminium components requiring a clean, spatter-free finish with tightly controlled heat input.
High-Volume Serial Production
Robotic cells run continuously across shifts, holding tight tolerances part after part without the fatigue-related variation of manual welding.
Offline Programming & Simulation
Robot paths are programmed and collision-checked in simulation before the first part is welded, shortening changeover time between production batches.
Materials
We robotically weld a full range of structural and engineering metals, sourced with full mill certificates and EN 10204 3.1 documentation.
Carbon Steel
- The most common material for robotic MIG/MAG welding of structural and sheet metal assemblies.
Stainless Steel
- Robotic TIG or MIG welding for corrosion-resistant assemblies in food, medical, and industrial applications.
Aluminium
- Robotic TIG or pulsed MIG welding controls heat input precisely, minimizing distortion on lightweight assemblies.
From Drawing to Delivery
A streamlined process personally managed by BSG at every stage.
Submit Your Request
Upload drawings, specifications, or a bill of materials. Our engineers assess whether your volume and part geometry suit robotic welding within 24 hours.
We Match & Engineer
BSG selects the right robotic cell from our certified network, and their engineers program and simulate the weld path before production begins.
Production + Quality Control
We supervise production, perform in-process inspections, and ensure every weld meets EN 1090 and ISO 3834 requirements batch after batch.
Delivered To You
One supplier, one invoice, one responsibility. Your finished welded assemblies are delivered directly to your EU facility.
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Robotic Welding Technologies Available
Robotic MIG/MAG and TIG welding, matched to your material, joint design, and production volume by our partner engineers.
Robotic MIG/MAG
Robotic MIG/MAG welding (GMAW) uses a programmed robotic arm to run a continuously fed wire electrode along a pre-defined path, producing strong, consistent welds at high deposition rates. It is the standard process for structural steel and sheet metal assemblies produced in volume.
Technical Specifications
- Process
- Automated GMAW (robotic arm)
- Best For
- Structural steel, carbon steel, repeatable geometries
- Consistency
- Excellent (eliminates operator-to-operator variation)
- Productivity
- Very high (suited to serial production and multi-shift operation)
- Standard
- EN ISO 3834-2 compliant
Robotic MIG/MAG
Robotic MIG/MAG welding (GMAW) uses a programmed robotic arm to run a continuously fed wire electrode along a pre-defined path, producing strong, consistent welds at high deposition rates. It is the standard process for structural steel and sheet metal assemblies produced in volume.
Technical Specifications
- Process
- Automated GMAW (robotic arm)
- Best For
- Structural steel, carbon steel, repeatable geometries
- Consistency
- Excellent (eliminates operator-to-operator variation)
- Productivity
- Very high (suited to serial production and multi-shift operation)
- Standard
- EN ISO 3834-2 compliant
Design Guidelines for Robotic Welding
Follow these best practices to ensure your assembly is suited to automated production and meets EN 1090 and ISO 3834 requirements.
Fixture & Jig Design
- Repeatable Locating Points
- Design for fixturing
- Clamping Access
- Keep clamps clear of welds
- Part-to-Part Consistency
- Hold incoming tolerances
Include consistent locating features so every part loads into the fixture in exactly the same position.
Position clamps so they do not interfere with the robot's programmed weld path.
Robotic welding assumes consistent part geometry, so variation in incoming components causes fit-up and weld-quality issues.
Robot Reach & Accessibility
- Torch Clearance
- Design for robot access
- Avoid Deep Recesses
- Limit joint depth
- Line-of-Sight Seams
- Favor open geometry
Ensure physical clearance for the torch and robot arm to reach every weld joint at the correct angle.
Deeply recessed joints may be unreachable by a standard robotic torch without custom tooling.
Open, accessible seam geometry reduces programming complexity and collision risk during simulation.
Weld Sizing & Heat Input
- Avoid Overwelding
- Standard fillet sizes
- Prioritize Fillet Welds
- Use wherever possible
- Heat Input Control
- Per qualified WPS
Larger-than-necessary welds increase cycle time and heat input without adding structural value.
Fillet welds are the most robot-friendly joint type, requiring minimal edge preparation.
Programmed travel speed and wire feed are set per the qualified Welding Procedure Specification to control distortion.
Standards & Certification
- Structural Certification
- EN 1090
- Welding Quality
- EN ISO 3834-2
- Robot Safety
- ISO 10218 / ISO 13849
Applies to structural steel and aluminium components requiring CE marking.
Governs fusion welding quality requirements for both manual and robotic processes.
Governs the safety of industrial robot cells and their integration into the production line.
Quality Control
- First Article Inspection
- Before serial production
- In-Process Monitoring
- Weld parameter logging
- Sample Inspection Rate
- Per agreed sampling plan
The first part off a new program is fully inspected before the batch continues.
Current, voltage, and travel speed are logged during production to catch drift early.
Ongoing batches are sampled at an agreed frequency to confirm continued conformance.
Batch Size & Changeover
- Minimum Efficient Volume
- Typically 500+ units
- Program Reuse
- Design variants for reuse
- Changeover Time
- Simulated before production
Robotic welding becomes cost-effective once programming and fixturing costs are spread across enough parts.
Keeping similar joint geometry across part variants lets robot programs be reused with minor edits.
New programs are simulated offline so changeover between batches does not consume production time.
Frequently Asked Questions
Common questions about our robotic welding services.
Why Companies Choose BSG
We combine Balkan production economics with European engineering standards and a single-contract model.
Confidence
You always know who manufactures your parts and how.
- Verified supplier network
- Full production transparency
- Direct factory communication
Control
BSG personally oversees the entire project from start to finish, working directly with engineers at our partner facilities.
- Dedicated point of contact
- Real-time progress updates
- On-demand inspections
Capacity
Access unused production capacity across a verified network of Balkan factories.
- 50+ manufacturing partners
- Scalable production volumes
- Multi-technology access
Cost Down
Lower European cost pressure without the logistical risks of moving production to Asia.
- 30-50% cost reduction
- 2-4 day EU delivery
- No ocean freight delays
Have a Robotic Welding Project?
Upload your technical drawings and BSG will review feasibility, select the right production partner, and prepare a detailed quotation.