Custom Metal Laser Cutting Services
Fast, precise, and cost-effective CNC laser cutting for prototypes and high-volume production. ISO certified facilities with tolerances down to ±0.1 mm and rapid turnaround.
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High-Precision Sheet Metal Laser Cutting
Laser cutting is a highly precise, cost-effective CNC thermal process that uses a focused laser beam to pierce raw sheet metal and produce complex flat geometries. Because it requires no custom tooling, it is one of the fastest and most efficient methods for modern sheet metal fabrication.
Design Guidelines for Laser Cut Components
Optimizing your CAD files according to these parameters ensures superior edge quality, dimensional accuracy, and faster production cycles for flat-pattern parts.
| Parameter | Specification |
|---|---|
| Work Area (Thin Gauge) | 990.6 mm × 1,193.6 mm (0.61 mm – 3.40 mm thickness) |
| Work Area (Thick Gauge) | 990.6 mm × 482.6 mm (3.40 mm – 6.35 mm thickness) |
| Minimum Part Geometry | 6.35 mm × 6.35 mm, ensuring stability during cutting and preventing loss through laser bed slats |
| Material Thickness Range | 0.61 mm – 6.35 mm (Thicker materials available upon specialized engineering review) |
| General Manufacturing Tolerances | ± 0.127 mm for all standard features and linear dimensions |
| Hardware & Insert Hole Precision | +0.076 mm / −0.000 mm, ensuring perfect seating for PEM fasteners and standoffs |
Materials and Thicknesses for Laser Cut Parts
We offer the following metal materials for custom laser cut parts. Based on material thickness, maximum part size and tolerances may vary.
| Material | Grade / Alloy | Thicknesses Available |
|---|---|---|
| Aluminum | EN AW-5754, EN AW-1050A, EN AW-5005, EN AW-5083, EN AW-6061 | 0.6 mm – 6.0 mm |
| Carbon Steel | Cold Rolled: DC01 | Hot Rolled: S235JR, S355JR | 0.6 mm – 6.0 mm |
| Galvanized Steel | DX51D+Z (High Corrosion Resistance) | 0.6 mm – 6.0 mm |
| Stainless Steel | 1.4301 (AISI 304), 1.4404 (AISI 316L) | 0.6 mm – 6.0 mm |
Maximum part size and tolerances may vary based on material thickness. Contact BSG for projects requiring dimensions beyond standard parameters.
Beyond the Cut: Integrated Secondary Services
Streamline your supply chain by leveraging our end-to-end fabrication capabilities. We don't just cut metal; we deliver finished, assembly-ready components.

Finishing & Coating
Powder coating, galvanizing, anodizing, and plating to protect and enhance laser-cut components.
Frequently Asked Questions
Technical and logistical insights for your precision laser cutting projects.
Why Companies Choose BSG
We combine Balkan production economics with European engineering standards and a single-contract model.
Confidence
You always know who manufactures your parts and how.
- Verified supplier network
- Full production transparency
- Direct factory communication
Control
BSG personally oversees the entire project from start to finish, working directly with engineers at our partner facilities.
- Dedicated point of contact
- Real-time progress updates
- On-demand inspections
Capacity
Access unused production capacity across a verified network of Balkan factories.
- 50+ manufacturing partners
- Scalable production volumes
- Multi-technology access
Cost Down
Lower European cost pressure without the logistical risks of moving production to Asia.
- 30-50% cost reduction
- 2-4 day EU delivery
- No ocean freight delays
Ready to Start Your Next Sheet Metal Project?
Upload your CAD files today for a fast, free quote and manufacturability review.



